Spell out your name—or a cozy holiday message—with a stylish set of letters
By Dave Van Ess
Cut by Steven Gazes
This classic string light alphabet, while simple, is a great way to practice cutting sharp curves. Scroll initials for family, friends, and coworkers.
Getting Started
Photocopy the patterns. Cover the blank with painter’s tape, apply spray adhesive to the backs of the patterns, and stick them to the surface of the tape, smoothing out any air bubbles. Drill the 1/32″ (1mm)-dia. hanging holes, or make them slightly bigger with a 1/16″ (2mm)-dia. bit. Then drill all entry holes for the frets.
Cutting and Finishing
Cut the ornaments on a scroll saw with a #1 blade, starting with the frets. Then cut the perimeters. Carefully remove the patterns and hand-sand each ornament to smooth sharp corners and remove fuzzies. Wipe off dust with a tack cloth. Paint with sparkling wood dye in your choice of colors. Then apply a natural finish, such as Danish oil. Hang with decorative string.
Materials • Wood, such as hard maple, 3/16″ (5mm) thick: 8-1/2″ x 11″ (21.6cm x 27.9cm) • Painter’s tape • Spray adhesive • Sparkling dyes: assorted • Natural finish, such as Danish oil • Sandpaper: assorted grits • Decorative ribbon or string |
Tools • Scroll saw with blade: #1 skip-tooth • Drill press with bits: 1/32″ (1mm), 1/16″ (2mm)-dia. |
About the Author |
Dave Van Ess is a retired engineer living in Chandler, Ariz. He has been woodworking for 45 years and scrolling for 35 years. He is the past president of Arizona Woodworkers in the greater Phoenix area and volunteers his time and resources to providing wood projects for kids. Email him at davevaness21@gmail.com. |
About the Test Cutter |
Steven Gazes is semi-retired with a wife and daughter. He enjoys making fretwork clocks and just started making gear clocks. He belongs to the Long Island Woodworkers and Scroll Saw Club. He has won several awards. When he is not in his shop, he loves working in the garden and with his fish tanks. |
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